What is the toffee production line and how does the Gesta toffee production line increase the productivity of the food industry?
Introduction
What is the toffee line?
Toffee line is a set of mechanical and electronic devices and equipment used to produce toffee on an industrial scale. This line includes successive stages of baking, mixing, forming, cutting and packing. In a standard toffee line, raw materials such as sugar, glucose, butter, powdered milk, essential oil and food coloring are combined and turned into toffee at a certain temperature.
Using a modern toffee line allows all production steps to be carried out with high precision, less energy consumption and preservation of natural taste. Reputable brands such as Geshta Sanat Tabriz, relying on the latest technology, design their toffee lines in a way that covers the needs of different industries.
The main components of the Taffy line
A complete toffee line usually consists of the following parts:
1. Cooking vessel
In this section, toffee raw materials are subjected to controlled heat to obtain a uniform composition. In the advanced models of Gesta Sanat Tabriz, the boilers have temperature control and special stirrers that prevent sugar from burning or crystallizing.
2. Cooling system (Cooling Table)
After baking, the toffee must be cooled to a certain temperature so that it can form properly. The use of a steel cooling table with the ability to control the temperature allows the final quality of the product to be maintained.
3. Pulling Machine
This device is responsible for giving it a soft and stretchy texture by pulling the toffee. The special design of the Gesta stretching devices of Tabriz industry increases the uniformity of the texture and brightness of the final product.
4. Forming and Cutting Section
At this stage, the toffee is shaped into different shapes (cubes, cylinders or strips). High speed and cutting accuracy are distinctive features of Gesta Sanat Tabriz production lines.
5. Wrapping Machine
The last part of the toffee line is related to the packaging. The automatic packaging machine increases the production speed while maintaining product hygiene and makes the final appearance more attractive.
Types of toffee lines based on product type
The toffee line is divided into several categories based on the type of toffee that can be produced:
1. Soft toffee line
To produce toffees with soft texture and ability to melt in the mouth. This type of toffee line is usually used in the production of nutty chocolates and soft candies.
2. Hard toffee line
Suitable for producing toffees with firm texture and long shelf life. In this model, higher heat and longer cooking time are used.
3. Nutty toffee line
In this model, nuts such as almonds, hazelnuts or flavored creams are injected in the center of the toffee. The brain injection system in Gesta Sanat Tabriz lines is very accurate.
4. Combined toffee line
Advantages of using Gesta Sanat Tabriz toffee line
Geshta Sanat Tabriz Company is one of the pioneers in the production of food industry machinery in Iran, which has been able to find a special place in the domestic and export market with its exclusive design and localization of foreign technologies.
Some of the most important advantages of using Gesta Sanat Tabriz toffee line are:
1. Engineering design and precise manufacturing
All devices are designed using modern engineering software and based on international standards.
2. Use of high quality material
The main parts are made of stainless steel and resistant to heat and corrosion.
3. Reducing energy consumption
Optimized thermal and electrical systems will increase production capacity and reduce energy costs.
4. Strong after-sales service
Geshta Sanat Tabriz provides full support to its customers by providing training, installation, commissioning and warranty services.
5. Ability to customize
This company designs and produces toffee lines based on the type of product, production capacity and factory space.
Overall performance of the toffee line
The operation of the toffee line is continuous and fully automatic. First, the raw materials enter the cooking pot, and after mixing and cooking, the toffee is transferred to the cooling table. Then, by passing through the stretching and forming machine, the toffee is made into the desired shape and finally it is packed.
In the production lines of Geshta Sanat Tabriz, this process is carried out using a PLC control system, which allows precise adjustment of temperature, speed and ratio of materials. The result of this technology is the production of high quality taffy, clear color, constant taste and longer shelf life.
Maintaining and increasing the life of the toffee line
In order to maintain the efficiency and increase the life of the devices, it is necessary to observe a few points:
- Daily cleaning of parts in contact with food
- Regular check of lubrication of moving parts
- Control of sensors and thermal elements
- Using a trained operator
- Performing periodic services by Gesta Sanat Tabriz technical team
Why buy toffee line from Gesta Sanat Tabriz?
Choosing the right manufacturer for industrial equipment has a direct impact on business success. With years of experience in designing and manufacturing toffee line, chocolate line, candy line and other food industry equipment, Gesta Sanat Tabriz has been able to satisfy hundreds of domestic and foreign customers.
Competitive advantages of Gesta Sanat Tabriz:
- Reasonable price compared to foreign samples
- World standard parts
- Technical support and supply of spare parts
- Ability to produce in different capacities from 50 to 1000 kg per hour
- Modern design with the ability to upgrade in the future
Important points in choosing a toffee line
Before buying toffee line, some key points should be considered:
- Daily production capacity: Choose according to the target market.
- Type of desired toffee: whether the product is soft, hard or nutty affects the design of the line.
- Factory space: Some lines require a larger space.
- Type of heating system (electric or steam): Decide based on available facilities.
- Support Technical and after-sales service: a vital factor in reducing production stoppages.
Geshta Sanat Tabriz helps customers make the best possible choice with free advice.
summary
Toffee line is one of the most important equipments in the confectionery industry, which plays the main role in the quality and speed of production. Choosing the right toffee line with advanced technical features increases productivity, reduces costs and competitive growth of producer brands.
Geshta Sanat Tabriz company is known as one of the best Iranian brands with a brilliant history in the field of designing and manufacturing all kinds of confectionery, chocolate and toffee production lines. In addition to high efficiency, this company's products are also economically viable and provide peace of mind to industrial owners by providing strong support services.
If you are looking for purchasing a high-quality toffee line at a reasonable price, consultation and cooperation with Gesta Sanat Tabriz can be the best decision to develop your business in the field of food industry.
